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API Risk Based Inspection API-580 Exam

API Risk Based Inspection API-580 Exam is related to Risk Based Inspection Certifications. This exam validates the knowledge and skills of engineers, specialized inspectors other professionals across the entire petrochemical industry. Highly Specialized Inspectors and Engineers usually hold or pursue this certification and you can expect the same job role after completion of this certification.

Reference: http://www.api.org/products-and-services/individual-certification-programs/certifications/api580#tab_exam-info

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  • Possess a general background on the scope, organization and use of API 580 and be able to review the standards and other references related to it.
  • Determine general damage mechanisms on uniform or localized loss thickness and explain the various types of Risked Based Inspection related to it.
  • Knowledge of general damage mechanisms applicable to the industry and be able to identify their features and functions.
  • Identify the various mechanical and metallurgical failure mechanisms such as brittle fracture, steam blanketing, stress rupture, cracking, thermal shock, fatigue and corrosion.
  • Understand refining industry damage mechanisms used in uniform of localized loss in thickness phenomena.
  • Explore damage mechanisms on high temperature corrosion including oxidation, sulfidation, carburization and metal dusting.
  • Explore refining industry damage mechanisms for environment assisted cracking and be able to identify the other types of mechanisms.

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API API-580 Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Damage Mechanisms and Failure Modes25%- Common degradation mechanisms (per API RP 571)
- Damage factor assessment and evaluation
- Failure modes and effects analysis
Topic 2: Data Collection and Management15%- Inspection records and maintenance history
- Required data: design, materials, process conditions, operating history
- Data quality, validation and updating
Topic 3: Risk Evaluation, Inspection Planning and Implementation10%- Developing optimized inspection plans and strategies
- Inspection methods, techniques and frequency
- Monitoring, review and update of RBI programs
- Risk ranking and prioritization
Topic 4: Probability of Failure (PoF) Assessment15%- Quantitative PoF calculation (per API RP 581)
- PoF determination methods
- Influence of inspection effectiveness and management systems
Topic 5: Consequence of Failure (CoF) Assessment10%- Consequence categories: safety, environment, economic, operational
- Release, dispersion and outcome analysis
- Consequence modeling and evaluation
Topic 6: Introduction and Fundamentals of RBI10%- Basic risk concepts: Risk = Probability × Consequence
- Qualitative, semi-quantitative and quantitative RBI approaches
- Purpose, scope and benefits of RBI
Topic 7: Planning and Management of RBI Programs15%- Roles, responsibilities and team requirements
- Regulatory compliance and documentation
- Risk criteria and acceptable risk levels
- Developing RBI assessment plan and objectives

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